Complete Installation of Food Processing Production Lines

Our achievements include:

• 1️⃣ Receipt and Inspection of Machines

  We handle the receipt of equipment delivered by manufacturers, check their condition, verify accessories, and ensure compliance with the specifications.

• 2️⃣ Complete Mechanical Installation of Production Lines

  We carried out the installation of production lines while respecting the workflow of each process, adapted to each type of product:

  • Carbonated Beverages Line:
    Depalletizer → Washer → Filler → Capper → Inspector → Labeler → Case Packer (Krons, KHS…)
  • Dairy Products Line:
    Receiving Tank → Filter / Separator → Standardization → Pasteurizer → Homogenizer → Cooling Heat Exchanger / Refrigerated Tank → Filler → Labeler / Packaging / Palletizer
  • Biscuits and Cakes Production Line:
    Mixer / Kneader → Roller → Industrial Oven → Cooling Conveyor → Decorator → Packaging
  • Vegetable Oil Production Line:
    Sorter → Grinder → Oil Press → Extractor → Refinery → Filter → Filler
  • Other Lines:
    Production lines for pasta, canned goods, fruit juices, confectionery, etc.
• 3️⃣ Implementation of the Industrial Process

  We carried out the following tasks:

  • Fabrication and installation of stainless steel piping networks and connection of production lines.
  • Assembly of tanks, pumps, process skids, drainage networks, and vents.
  • High-quality welding and execution of leak tests.
  • Correction and adjustment of the production lines.
  • Testing and final validation of the process.
  • Implementation of CIP (Clean In Place) and SIP (Sterilization In Place) systems for cleaning and sterilizing tanks, pipes, and equipment prior to startup.
• 4️⃣ Electrical and Automation Works

  We carried out all the electrical and automation works necessary for the full operation of the production lines:

  ⚡ Electrical Works:
  • Design and fabrication of main switchboards (TGBT) and control panels
  • Installation of cable trays and cable routing
  • Connections, testing, and electrical commissioning
  • Integration of protection and safety devices
  🤖 Automation & Control:
  • Installation and configuration of instrumentation (sensors, actuators, flow meters, probes, etc.)
  • Programming of industrial PLCs (Siemens, Schneider, Rockwell…)
  • Development of operator interfaces (HMI)
  • Integration of SCADA supervision systems (WinCC, InTouch, etc.)
  • Functional testing, simulation, and validation of the automated process
• 5️⃣ Commissioning and Support

  We carried out all commissioning operations and technical support to ensure the optimal startup of the installations:

  • Execution of no-load and load tests
  • FAT/SAT testing
  • IQ / OQ / PQ qualification of food industry equipment
  • Performance testing of production lines (flow rates, speed, filling accuracy)
  • Optimization of line speed and performance
  • Support during production startup
  • Technical assistance and real-time adjustments
  Deliverables after commissioning:
  • Complete technical dossier (schematics, plans, bill of materials)
  • Final FAT/SAT test reports and IQ/OQ/PQ qualifications
  • Operation and maintenance manuals
  • Performance optimization documentation
  • Operator and maintenance training materials